Bell 47D1 N78900 accident near Lake Ozark, Missouri

Probable cause

The improper rebuild and maintenance of the helicopter and inadequate subsequent inspections, which resulted in undetected fuel contamination and a subsequent total loss of engine power during cruise flight.

NTSB analysis

The pilot stated that, during the preflight inspection, he observed no contamination in the fuel sumped from the helicopter. During the helicopter's second air tour flight of the day, it experienced a total loss of engine power during cruise flight. The pilot performed an autorotation to a field, which resulted in damage to the tailboom and main rotor blade.

The helicopter had been in a previous accident and was subsequently rebuilt; it was sold to the operator about 6 months before the accident. During the rebuild, parts were sand and bead blasted. The pilot stated that, about 2 months before the accident, fuel samples from the helicopter showed contamination. He described the contaminated fuel as "discolored…from sitting." The operator drained and replaced the fuel, ran the engine on the ground, and performed numerous sumps until the fuel was "clean" and up to the operator's standards. The helicopter was then flown for about 12 hours before the accident flight occurred. During postaccident examinations, a substance consistent with silicon-glass blasting was found within the carburetor bowl, carburetor screen, and fuel sump. No other anomalies were found that would have precluded normal operation of the helicopter. It is likely that the fuel was contaminated by the blasting substance at the time of the rebuild and that the substance was not found during subsequent preflight inspections, which resulted in a total loss of engine power during cruise flight.

Text from the NTSB. Open the NTSB docket for CEN13LA396 for the full record.