Amateur-built 601XL-B N610TT accident near The Dalles, Oregon

Probable cause

A partial loss of engine power due to the reverse bending fatigue failure of the propeller hub bolts, which resulted from the bolts not fitting tightly into the propeller hub holes. Also causal was the pilot's decision to use improper bolts for this type of installation/operation.

NTSB analysis

The commercial pilot, who was also the owner/builder of the experimental amateur-built airplane, reported that, after departure and while climbing through 3,500 ft mean sea level, he heard the engine sound abruptly change and observed a loss of rpm and higher-than-normal exhaust gas temperature readings. The pilot turned back toward the airport and attempted to troubleshoot the problem; however, the airplane continued to produce less power than expected. The pilot established a normal traffic pattern for the runway. After turning to final, the airplane started descending and had insufficient power to reach the runway. The airplane subsequently impacted terrain short of the runway.

Postaccident examination of the airplane revealed that all six propeller bolts that held the propeller hub to the drive hub were fractured. Further examination of the bolts revealed that the fracture surfaces all exhibited similar features consistent with reverse bending fatigue, likely from not fitting tightly into the propeller hub holes. The pilot reported that he had converted the engine and that, given its unique conversion, the bolts that were typically used to connect the propeller hub to the drive hub were too short; therefore, he chose to use the bolts that were on the hub at the time of the accident. Given the condition of the bolts and the pilot's statement, it is likely the bolts did not fit tightly in the propeller hub holes, which led to their failure due to reverse bending fatigue.

Text from the NTSB. Open the NTSB docket for WPR17LA082 for the full record.