PA-4 N3261 accident near Rawlings, Maryland

Sep 9, 2012 · NTSB number ERA12LA555 · Final report

Probable cause

A total loss of engine power due to fuel starvation, which resulted from a fuel outlet in the fuel tank that was blocked by peeled debris from a previously approved fuel tank sealer.

NTSB analysis

The airplane was climbing through about 150 to 200 feet above ground level after takeoff when the engine lost total power, and the pilot performed a forced landing to a nearby pasture. The airplane descended, impacted the ground, and came to rest on the right side of the fuselage. A postaccident examination of the engine revealed no preimpact mechanical anomalies that would have precluded normal operations. The carburetor bowl and fuel lines contained a trace amount of fuel. Upon further examination, debris was discovered in the fuel tank, and large sections of a material were peeling from the fuel tank walls. In addition, there were rusty areas in the fuel tank. The fuel tank outlet did not contain a fuel screen for fuel to travel through when exiting the tank.

Maintenance records indicated that in April 1990, the accident airplane had undergone major repairs and alterations, which included sealing of the fuel tank with a sloshing sealer, use of which was approved at the time. However, in 2009, the Federal Aviation Administration released a Special Airworthiness Information Bulletin stating that over time, that sloshing sealer could deteriorate and peel from the internal wall of the fuel tank. Pieces of the sealer could then block the fuel tank outlet, potentially starving the engine of fuel. It was not possible to determine to what extent maintenance personnel examined the fuel tank during the most recent annual inspection, which was completed in September 2012. It is likely that the sloshing sealer compound that was applied to the fuel tank in 1990 had peeled off the inner wall of the fuel tank and blocked the fuel outlet, resulting in fuel starvation of the engine and the subsequent total loss of engine power.

Text from the NTSB. Open the NTSB docket for ERA12LA555 for the full record.

Event

Date
Sep 9, 2012
Type
Accident
Place
Rawlings, Maryland
Nearest airport
Private Airstrip
Highest injury
Serious
Serious injuries
1
Weather
Visual (VMC)
Light
Day

PA-4

N-number
N3261
Category
Airplane
Damage
Substantial
Operating rule
Part 91 (general aviation)
Purpose of flight
Personal

From the NTSB aviation accident database: N-registered aircraft, events since 2008, data through Oct 28, 2026. The file is published monthly, so the latest weeks are incomplete and recent records can change. The official source is the NTSB aviation investigation search. CheckAero is independent and not affiliated with the NTSB.